saving doesn't `stick'
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saving doesn't `stick'

 
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John Kreutzberger
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Posted: Sat Nov 26, 2005 9:10 pm    Post subject: saving doesn't `stick' Reply with quote

I have a mold design that is giving me fits. I did my basic core/cavity
split in a separate assembly and then used the resultant parts as base parts
in my final design. These have a fairly complex parting line based on
imported geometry. As I developed the parting line I ran into problems with
general faults cropping up. I learned to do a body check periodically to
make sure I hadn't created bad geometry. I finally got to where I had a core
and cavity split which checked out with no errors.

Then when I started working with the derived parts, I started noticing
problems. Come to find out that every time I start work, the base parts have
general faults in them. I have to go back to my split and do a control `q'
and this fixes everything. Then go back to my final mold design and
everything is fine-but just for the current session. I can save the assembly
with no errors in it; end the session of SW; go have lunch and open SW again
and the errors are back. Going back to the split and doing a ctrl. q fixes
it again , but after going through this about 5 times, I now realize that
this needs to be done every time I begin a new session of SW.

I have rolled back through my split and found a surface that seems to be the
culprit. I have deleted and re-constructed it in a different way and all
seems to be well. Next time I open up my design though, it's got general
faults unless I go back and do a forced rebuild on the base split parts.

SW 2005, sp5 on an AMD 3400+ (nVidia xgl 1100) with 2gb ram running Win2k.
verification on rebuild `on'.

Any advice would be appreciated.

jk

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TOP
Guest





Posted: Sun Nov 27, 2005 1:10 am    Post subject: Re: saving doesn't `stick' Reply with quote

Generally when a general fault crops up your model is toast no matter
what you do. No pun intended.

Untrim the face that is causing the problems as well as adjacent faces.
That might reveal what is going on.

If you can save out enough of the imported geometry surrounding the bad
area to a temp file maybe you can fix it and reimport and replace the
faces.

What is the source for the bad imported geometry.
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John Kreutzberger
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Posted: Sun Nov 27, 2005 9:10 pm    Post subject: Re: saving doesn't `stick' Reply with quote

Quote:
Generally when a general fault crops up your model is toast no matter
what you do.

What's wierd is that a ctrl q seems to fix it-temporarily. Also after doing
this and opening up the derived parts, there are no problems until I save
and close and the re-start the next session.
Also, I was checking it all the way through as I was creating the geometry
and no problems cropped up until I saved and closed. Then I saw problems
when I started a new session that I had never seen before.

Quote:
What is the source for the bad imported geometry.

The original files were Pro-E native which SW imported with no problems.

Looks like whatever I did to create the parting line surfaces is the source
of the problem. Not sure I can blame Pro-E for this one.

jk

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TOP
Guest





Posted: Sun Nov 27, 2005 9:10 pm    Post subject: Re: saving doesn't `stick' Reply with quote

Given that SW can create and export geometry that even it can't import
all this doesn't surprise me.

It seems like what is in memory isn't getting written to disk or isn't
getting read back in from disk.

Still I would have a good look at the Pro/E geometry and SW
interpretation of it. Untrim may be very helpful.

Also, remember that SW doesn't always complain when it should. Over the
years there have been several times when SW didn't report errors when
they were in fact there. Then in a next release the error checking was
put in place and people complained that the new release caused errors
when in fact the old release didn't report them. 2001+ to 2003 comes to
mind.

Are you using verification on rebuild all the time? Also are you using
the feature option in the Check tool?
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John Kreutzberger
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Posted: Mon Nov 28, 2005 1:10 am    Post subject: Re: saving doesn't `stick' Reply with quote

Quote:
Are you using verification on rebuild all the time?

yes

Also are you using
Quote:
the feature option in the Check tool?

Yes. Also, I was checking every step of the way. All was well until I saved

it and closed. The general faults first appeared after reopening the file.
After the first time, I went back and rolled back and checked every feature,
fixed a few and saved again. A tools , check reported no invalid faces or
edges. Then saved this apparently good file and exited SW. Start a new
session and the general faults are back again. The control q works every
time and I am nearly done with the mold design. However, it takes me about
20 minutes every session to clean up the split and then rebuild the child
assembly with all of the derived parts.

I made extensive use of the unbtrim tool when building my parting line, but
the way. I really like that feature.

jk
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Jean Marc
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Posted: Mon Nov 28, 2005 9:10 am    Post subject: Re: saving doesn't `stick' Reply with quote

"John Kreutzberger" <jk_nospam_design@surewest.net> a écrit dans le message
de news: 11oh76t87g37hca@corp.supernews.com...
Quote:
I have a mold design that is giving me fits.

Is saving to parasolid and importing back an option?
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Jean Marc
Guest





Posted: Mon Nov 28, 2005 9:10 am    Post subject: Re: saving doesn't `stick' Reply with quote

"John Kreutzberger" <jk_nospam_design@surewest.net> a écrit dans le message
de news: 11oh76t87g37hca@corp.supernews.com...
Quote:
I have a mold design that is giving me fits.

Does saving to parasolid and importing back an option?
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Stefan
Guest





Posted: Mon Nov 28, 2005 1:10 pm    Post subject: Re: saving doesn't `stick' Reply with quote

I have a mold (core-cavity) model with configurations which I built from
the ground up, all solids, no surfaces, no imported geometry AND IT
STILL IS DOING THAT. Every time I open a cavity or a core from the
configurations I have to go back and open the assembly and rebuild to
clear the errors.
IHO I think this is a bug which has to be addressed.
Stefan

Jean Marc wrote:
Quote:
"John Kreutzberger" <jk_nospam_design@surewest.net> a écrit dans le message
de news: 11oh76t87g37hca@corp.supernews.com...

I have a mold design that is giving me fits.


Is saving to parasolid and importing back an option?


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Paul Salvador
Guest





Posted: Mon Nov 28, 2005 7:13 pm    Post subject: Re: saving doesn't `stick' Reply with quote

I've seen this about a handful of times since 2001 and I'm guessing it's
related to tolerance adjustment in the parasolid kernel?
One way I could resolve the problems was to add/remove possible problem
areas before any features to the imported body or exporting in IGES or
STEP and again try to find any possible edge or surface which may cause
a problem later.
For parts which were created natively, I would cut/split or trim away
areas which were suspect.
Doing a parasolid out would sometimes help but not always, the BREP or
edge tolerance seem to be the problem?

BTW, one simple test (as you probably are aware) or sign on problem
bodies is using the scale feature, I found that doing a scale of 0.0
would fail on problem bodies or native created parts.
Or, (I'm sure some of you may have seen this before?) if you bring in
part(s) which are significantly larger or smaller than the assembly or
part referencing a imported body, the body or references to that body
may sometimes rebuild!?

So, I think it has to do with parasolid or how SW chooses to use the
body/edge tolerancing?

Anyhow, even though I could workaround some faults, some files though,..
after doing all the above, and doing ctrl-q's,.. would still on a later
time during the edit cycle or sp or new release.

...


--
Posted via Mailgate.ORG Server - http://www.Mailgate.ORG
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John Kreutzberger
Guest





Posted: Mon Nov 28, 2005 9:10 pm    Post subject: Re: saving doesn't `stick' Reply with quote

Quote:

Is saving to parasolid and importing back an option?

That is exactly what I am doing today. I lose parametrics, of course, but at

least I can finish the job this way.

Making changes requiring rebuilds of multiple parts was getting to be out of
the question anyways.

Interesting thing about round-tripping the parasolids file was opening up
every part and running diagnosis of the imported parts. Many of them had bad
faces, but they were all fixable. Seems like SW was creating bad geometry
and not catching it-even with `verification-on'.

In response to Stefan below-I do think this is a bug and thanks for the
confirmation. I am sending the whole lot to my VAR today.

jk
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John Kreutzberger
Guest





Posted: Tue Nov 29, 2005 9:10 am    Post subject: Re: saving doesn't `stick' Reply with quote

Interesting, Paul. I also suspect the parasolids kernal. The parasolids
roundtrip didn't work on the 2 most complex parts, but step did.

jk
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TOP
Guest





Posted: Tue Nov 29, 2005 1:10 pm    Post subject: Re: saving doesn't `stick' Reply with quote

Did you also try VDAFS. That format has more stringent checking than
STEP.
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Cliff
Guest





Posted: Tue Nov 29, 2005 1:10 pm    Post subject: Re: saving doesn't `stick' Reply with quote

On 29 Nov 2005 03:10:48 -0800, "TOP" <kellnerp@cbd.net> wrote:

Quote:
Did you also try VDAFS. That format has more stringent checking than
STEP.

??
--
Cliff
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